Digital Twin for EMS
Your complete machine park is mapped in the system and integrated directly into quoting.
EMS Cost Calculation Software with Digital Twin and True Costing
Say goodbye to gut feeling and error-prone spreadsheets. PCBoffer integrates your machine park directly into quoting and calculates setup and production times down to the second.
pcboffer — EMS True Costing EngineDigital Twin Live
Line Utilization
SMD Line A (Siplace)92%
SMD Line B (Fuji)78%
THT Station54%
Reflow + AOI88%
Cycle Time (Line)
38.6s
determined by the slowest process
Dynamic Manufacturing Cost
3.84 EUR / Unit
Machine + Labor + Setup + Process
Bottleneck
Reflow + AOI
11.7% slower than target cycle
The Problem: Costing with Excel and Rough Assumptions
Traditional quote tools stop at material purchasing. Setup times, line performance, bottlenecks, and real cycle times are often estimated with flat averages. The result is uncertain pricing, unstable margins, and heavy manual coordination between sourcing and shopfloor.
How It Works
How It Works
01
Upload BOM & PCB Data
BOM and CAD data are ingested in a structured flow.
02
Digital Twin Analyzes Setup
Machine park, line logic, and hourly rates are modeled.
03
Machine Simulation Calculates Times
Physical models simulate real process and setup times.
04
Accurate Manufacturing Cost & Quote
Transparent costing delivers reliable pricing and margins.
Core Features
Features for Modern EMS Manufacturers
SMD Line & Machine Simulation
Dedicated algorithms calculate CPH and travel paths based on your real equipment (e.g., Siplace, Fuji, Ersa).
True Costing & Bottleneck Detection
The full line is simulated as one system. Real cycle time is derived from the slowest process.
Dynamic Manufacturing Costs
Costs are calculated transparently from process time, machine hourly rates, labor demand, and labor costs.
Setup Cost Optimization
Setup times flow directly into lot-size costing and make setup cost effects visible.
Automatic Manual vs Machine Decision
For small batches with high setup overhead, the system automatically selects the more cost-efficient assembly path.
By the Numbers
KPI Visibility into Your Manufacturing Economics
0%
Costing Accuracy
0x
Faster Quoting Phase
0h
Time Saved / 10 Quotes
0%
Higher Margin via True Costing
Live Demo
See PCBoffer in action — book a demo
Get a personalized walkthrough of the platform with one of our experts. We'll show you how PCBoffer fits into your specific workflow and answer all your questions live.
- 30-minute live session via Google Meet
- Tailored to your EMS workflow
- No commitment required
Book a Demo
Google Meet demo
Google Calendar